PVD COATINGS
AlCrTiN (Si3) | AlCrN pro
Specification
Coating material AlTiCrN
Color Charcoal black
Coating thickness [um] up to 1-3um
Coating temperature [°C]< 300-400
Hardness Vickers 3800 - 4000
Coefficient of friction - 0.4 - 0.35 (depending on surface finish)
Max. application temperature [°C]1800 - 2100
Alcrona plus (Si3)
Specification
Coating material: Alcrona (+)
Color: light grey
Coating thickness : [um]up 1 to 4
Coating temperature [°C] : 400
Hardness Vickers : 3400 - 4000
Coefficient of friction : 0.4 - 0.35 (depending on surface finish)
Max. application temperature [°C] 1500-1800
ZrN
Specification
Coating ZrN
Color White Gold
Coating thickness [um] up 1 to 4
Coating temperature [°C]< 300-400
Hardness Vickers 2400 - 2800
Coefficient of friction - 0.4 - 0.25 (depending on surface finish)
Max. application temperature [°C] 800
TiN & TiSiN
Specification
Coating TiN
Color Gold
Coating thickness [um]up to 1.5-5
Coating temperature [°C]< 450
Hardness Vickers 2800
Coefficient of friction - 0.45 (depending on surface finish)
Max. application temperature [°C]800
AlTiSiN (Si3) | TiAlSiN
Specification
Coating material AlTiSiN
Color light grey/black
Coating thickness [um]up to 2-4
Coating temperature [°C]< 400
Hardness Vickers 3500 - 4500
Coefficient of friction - 0.25 - 0.35 (depending on surface finish)
Max. application temperature [°C]1400
CrN | CrAlTiN (Si3)
Specification
Coating material CrN
Color Gray/Silver
Coating thickness [um]up to 2-5
Coating temperature [°C]< 250-350
Hardness Vickers 2600
Coefficient of friction - 0.25 (depending on surface finish)
Max. application temperature [°C]800-1100
AlTiN | TiAlN
Specification
Coating material AlTiSiN
Color light grey/black
Coating thickness [um]up to 2-4
Coating temperature [°C]< 400
Hardness Vickers 3500 - 3800
Coefficient of friction - 0.45 (depending on surface finish)
Max. application temperature [°C] 1100-1500
TiCN | AlTiCN
Specification
Coating material : TiCN
Color light Rose
Coating thickness [um]up to 2-4
Coating temperature [°C]< 400-
Hardness Vickers 3500 - 3800
Coefficient of friction - 0.2 (depending on surface finish)
Max. application temperature [°C] 800 -1300
Extra Information
Specialized PVD Coatings
Physical vapor deposition (PVD) describes a variety of vacuum deposition methods that can be used to produce thin coatings. PVD is typically used to coat components at relatively low coating temperatures of 200-500 °C. These temperatures are ideal because they are below the tempering temperature of steels to avoid altering the fundamental material properties.
Fortunately there are several carbon-based coatings available that provide a unique combination of extreme surface hardness, low friction coefficient and anti-corrosion properties. WC/C ductile carbide carbon coating that is highly resistant to adhesive wear (scuffing) in particular. It has a high load-bearing capacity even under conditions of deficient lubrication or dry contact. Due to its low friction coefficient, it acts to reduce pitting and fretting corrosion
DLC coatings
DLC coating, a metal-free, carbon based coating that is even more durable than most PVD. PVD is Applied through Plasma-Assisted Chemical Vapor Deposition (PACVD), this coating is designed for more severe wear conditions and high relative sliding speeds to protect against abrasion, scuffing and cold welding , case-hardened or tempered steels, authenticate stainless steel as well as nickel, titanium, copper, magnesium and aluminum alloys.
These materials provide an excellent combination of low coefficient of friction like PTFE, but with the hardness of a ceramic. These coatings also have the advantage of being thin, typically 0.2-6μm. This feature, in conjunction with close tolerance, means that the component retains its form, fit and dimensions after coating without the need for re-machining.
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Tool Re-sharpening & Re-coat services provided for most cutting tool for more questions please contact us.